Wire Harnesses and Custom Assemblies, Built to Your Specs

 

At American Syscomptel Inc.(ASI), we offer a comprehensive range of services to meet your assembly and manufacturing needs. With our expertise and commitment to quality, we deliver reliable and cost-effective solutions for various industries.

 

Why Choose ASI?

Experience

Decades of expertise in wire harness manufacturing and value added assemblies.

Customization

Tailored solutions to fit your unique project needs.

Competitive Pricing

Cost-effective solutions without compromising quality.

Quality

Commitment to excellence and compliance with industry standards IPC/WHMA-A-620. (UL, & CSA when requested)

Made in the USA

Supporting American manufacturing and local jobs.
Pick up the phone and speak English to someone in the Central Time Zone.

Fast Turnaround

Efficient production processes to meet your deadlines.

Wire Harness Design & Engineering

Our skilled engineers collaborate with you to create wire harnesses that meet your specific application requirements.

Wire Harness Assembly

Wire Harness Assembly

From simple to complex, we handle the entire assembly process with precision and care.

Testing & Inspection

Testing & Inspection

We rigorously test and inspect every wire harness to guarantee quality and compliance.

ASI Specialties

Ultrasonic Welding

We’ve partnered with Telsonic Ultrasonic Welding equipment. We can splice, join and weld wire combinations totaling up to 2AWG or 35mm2.

Welding american syscomptel
overbraiding

Soldering

Delicate or difficult to fixture assemblies can be challenging to solder. We work with 63/37, and RoHS solders for our clients. High volume wire tinning can be accomplished with our KM-USA / KM-Digitech wire processing machine.

overbraiding

Over-Braiding

Over-Braiding equipment for bundle sizes up to 2-1/2” or 60mm diameter.

Testing Customer Spec

Ultrasonic Welding

ASI partnered with CIRRIS A KOMAX COMPANY to ensure we can 100% test the wire harnesses we produce. We’ve recently added HI-POT testing capability with our CIRRIS Easy-Touch® High Voltage Cable Tester. We can also develop custom test procedures for assemblies that don’t lend them selves to this type of testing.

Testing Customer Spec

Form board / Harness Fixturing

Our founder in Forsyth was a cabinet maker and developed many capabilities to quickly and cost effectively build fixtures for repeatable harness layout. Many times, integrating the ability to test and validate the assembly at completion!

We continue to develop on this foundation to rapidly deploy high value solutions!

Wire and Cable Test History, Cirris at ASI

Custom Wire Harness and Value-added Manufacturing

We specialize in manufacturing high-quality custom wire harnesses and value-added assemblies, tailored to your exact specifications. We use state-of-the-art equipment and adhere to IPC/WHMA-A-620 standards to ensure superior quality and reliability.

Contract Assembly

Providing you with a flexible and efficient solution for your labor-intensive tasks. We handle a wide range of assembly projects, including:

  • Mechanical or Electrical assemblies.
  • 28AWG to 00 wire and cable assemblies. Laboratory and Test equipment mechanical assemblies and wire harnesses.
  • Electronic cables and harness 100% tested. (HI-POT testing to 1,500VDC)
  • Assemblies requiring software downloads or configuration.
    Kitting and inventory scheduling.

We have a proven track record of delivering quality work with quick turnaround times.

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Concept & Quote

02

Layout & QC

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First Article Submission

04

Production

I would not have been able to do my job without having great suppliers like you in helping. Thank you for the great experiences, amazing teamwork, and for sharing your knowledge and talents with me.

 

– Tony Johnson, ScriptPro

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Discontinued OEM Product

01 Discontinued OEM

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3D Printed Replacement

02 3D Printed Replacement

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First Article Submission

03 3D Printed Replacement

04

Production Capacity to replace
Discontinued OEM part

04 3D Printed Replacement

Some of The Major Brands We Use

ASI Partners With Industry-leading Suppliers

ASI Proudly Partners With Industry-Leading Equipment Manufacturers

Having the right equipment gives you avenues to make quality assemblies with better efficiencies driving value for our clients.

Our Certifications

We’re proud to be a member of the Wire Harness Manufacturers Association. WHMA’s integration with IPC for standards ensures that we keep up to date with manufacturing standards in our industry. ASI is a UL and CSA certified wire harness manufacturer and provides recognized assemblies for our customers who need these certifications.

Active Member Since 2019

Latest from the Blog

Stay up-to-date with the latest news and insights from American Syscomptel (ASI).

Unleash Efficiency with Custom Wiring Solutions in 2025

Unleash Efficiency with Custom Wiring Solutions in 2025

In today's fast-paced technological landscape, efficiency and precision are paramount. From intricate industrial machinery to everyday consumer electronics, the wiring that powers our world plays a crucial role! But what if you could go beyond off-the-shelf solutions...

Partner with ASI: Let us help you bring your vision to life. Get in touch to explore the possibilities.

Contact Us